BRW Pumping Station for Mining

BRW Pumping Station for Mining
Details:
Mine emulsion pump is the core equipment of the underground hydraulic support system in coal mines, its main function is to provide high-pressure emulsion for hydraulic supports, single hydraulic pillars and other equipment, and drive these equipment to complete the support, push, lift and other actions.Below allow me to introduce to you the structure of BRW Pumping Station .
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Description
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Product Introduction

 

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BRW pumping station for mining is a core equipment specifically designed to provide high-pressure power for coal mine underground mining faces.

 

Product Specification

 

BRW 200
project numeric value unit
Nominal pressure 31.5 MPa
Nominal flow 200 L/min
Pump inlet pressure Atmospheric
Equipped with a motor name Flameproof three-phase asynchronous motor
for underground use in coal mines
Model YBK3-315M-4(380/660) /
voltage 380/660 V
rotate speed 1486 r/min
power 132 kW
Crankshaft speed 563 r/min
Plunger diameter 50 mm
Plunger stroke 66 mm
Number of plungers 3 piece
Number of teeth in the big gear 55 piece
Number of pinion teeth 21 piece
Noise ≤99 dB
Total efficiency ≥83 %
Volumetric efficiency ≥91 %
Working medium Neutral aqueous solution containing
3%~5% emulsified oil
The nominal flow rate of the
unloading valve
200 L/min
The nominal pressure of the
unloading valve
40 MPa
The unloading valve sets
the pressure
31.5 MPa
The unloading valve
restores pressure
22~26.8 MPa
The nominal flow rate of
the safety valve
200 L/min
Nominal pressure of the
safety valve
40 MPa
Safety valve opening pressure 34.7~36.2 MPa
Accumulator inflation pressure 15~17 MPa
Nominal capacity 25 L
Matching tank volume 1000 L
weight Pump sets 2270 kg
pump 820 kg
Dimensions of the pump
(L×W×H)
1108×913×524 mm
Dimensions of the pump set
(L×W×H)
2465×913×1285 mm

 

BRW 125
project numeric value unit
Nominal pressure 31.5 MPa
Nominal flow 125 L/min
Pump inlet pressure Atmospheric
Equipped with a motor name Flameproof three-phase asynchronous motor
for underground use in coal mines
Model YBK3-280M-4(380/660) /
voltage 380/660 V
rotate speed 1480 r/min
power 90 kW
Crankshaft speed 562 r/min
Plunger diameter 40 mm
Plunger stroke 66 mm
Number of plungers 3 piece
Number of teeth in the big gear 50 piece
Number of pinion teeth 19 piece
Noise ≤94 dB
Total efficiency ≥83 %
Volumetric efficiency ≥91 %
Working medium Neutral aqueous solution containing
3%~5% emulsified oil
The nominal flow rate of the
unloading valve
160 L/min
The nominal pressure of the
unloading valve
40 MPa
The unloading valve sets
the pressure
31.5 MPa
The unloading valve
restores pressure
22~26.8 MPa
The nominal flow rate of
the safety valve
125 L/min
Nominal pressure of the
safety valve
40 MPa
Safety valve opening pressure 34.7~36.2 MPa
Accumulator inflation pressure 15~17 MPa
Nominal capacity 25 L
Matching tank volume 1000 L
weight Pump sets 1600 kg
pump 705 kg
Dimensions of the pump
(L×W×H)
845×905×455 mm
Dimensions of the pump set
(L×W×H)
2100×845×1010 mm

 

 

BRW 40/20
project numeric value unit
Nominal pressure 20 MPa
Nominal flow 40 L/min
Pump inlet pressure Atmospheric
Equipped with a motor name Flameproof three-phase asynchronous motor
for underground use in coal mines
Model YBK3-160L-4(380/660) /
voltage 380/660 V
rotate speed 1470 r/min
power 15 kW
Crankshaft speed 547 r/min
Plunger diameter 25 mm
Plunger stroke 50 mm
Number of plungers 3 piece
Number of teeth in the big gear 56 piece
Number of pinion teeth 21 piece
Noise ≤86 dB
Total efficiency ≥84 %
Volumetric efficiency ≥93 %
Working medium Neutral aqueous solution containing
3%~5% emulsified oil
The nominal flow rate of the
unloading valve
80 L/min
The nominal pressure of the
unloading valve
40 MPa
The unloading valve sets
the pressure
20 MPa
The unloading valve
restores pressure
14~17 MPa
The nominal flow rate of
the safety valve
80 L/min
Nominal pressure of the
safety valve
50 MPa
Safety valve opening pressure 22~23 MPa
Accumulator inflation pressure 9~11 MPa
Nominal capacity 4 L
Matching tank volume 630 L
weight Pump sets 520 kg
pump 350 kg
Dimensions of the pump
(L×W×H)
664×600×335 mm
Dimensions of the pump set
(L×W×H)
1680×664×650 mm

 

BRW 80
project numeric value unit
Specifications and models BRW80/20 BRW80/31.5 BRW80/35 /
Nominal pressure 20 31.5 35 MPa
Nominal flow 80 L/min
Pump inlet pressure Atmospheric
Equipped with a motor name Flameproof three-phase asynchronous motor for underground use in coal mines
Model YBK3-225S-4
(380/660)
YBK3-250M-4
(380/660)
YBK3-280S-4
(380/660)
/
voltage 380/660 V
rotate speed 1480 r/min
power 37 55 75 kW
Crankshaft speed 517 r/min
Plunger diameter 32 mm
Plunger stroke 70 mm
Number of plungers 3 piece
Number of teeth in the
big gear
54 piece
Number of pinion teeth 19 piece
Noise ≤ ≤88 ≤90 ≤92 dB
Total efficiency ≥84 ≥83 ≥81 %
Volumetric efficiency ≥93 ≥91 ≥90 %
Working medium Neutral aqueous solution containing 3%~5% emulsified oil
The nominal pressure of
the unloading valve
40 MPa
The nominal flow rate of
the unloading valve
80 L/min
The unloading valve sets
the pressure
20 31.5 35 MPa
Restore stress 14~17 22~26.8 24.5~29.8 MPa
The nominal flow rate of
the safety valve
80 L/min
Nominal pressure of the
safety valve
50 MPa
Safety valve opening
pressure
22~23 34.7~36.2 38.5~40.3 MPa
Accumulator inflation
pressure
9~11 15~17 17~19 MPa
Nominal capacity 4 L
Matching tank volume 630 L
weight Pump sets 830 950 1090 kg
pump 400 kg
Pump dimensions (L×W×H) 760×680×420 mm
Dimensions of the pump
set (L×W×H)
1835×760×810 1920×760×910 1995×760×970 mm

 

BRW 160
project numeric value unit
Nominal pressure 31.5 MPa
Nominal flow 160 L/min
Pump inlet pressure Atmospheric
Equipped with a motor name Flameproof three-phase asynchronous motor
for underground use in coal mines
Model YBK3-315M-4(380/660) /
voltage 380/660 V
rotate speed 1486 r/min
power 110 kW
Crankshaft speed 563 r/min
Plunger diameter 45 mm
Plunger stroke 66 mm
Number of plungers 3 piece
Number of teeth in the big gear 55 piece
Number of pinion teeth 21 piece
Noise ≤96 dB
Total efficiency ≥83 %
Volumetric efficiency ≥91 %
Working medium Neutral aqueous solution containing
3%~5% emulsified oil
The nominal flow rate of the
unloading valve
160 L/min
The nominal pressure of the
unloading valve
40 MPa
The unloading valve sets
the pressure
31.5 MPa
The unloading valve
restores pressure
22~26.8 MPa
The nominal flow rate of
the safety valve
200 L/min
Nominal pressure of the
safety valve
40 MPa
Safety valve opening pressure 34.7~36.2 MPa
Accumulator inflation pressure 15~17 MPa
Nominal capacity 25 L
Matching tank volume 1000 L
weight Pump sets 1940 kg
pump 735 kg
Dimensions of the pump
(L×W×H)
905×860×455 mm
Dimensions of the pump set
(L×W×H)
2320×860×1200 mm

 

BRW 40/20 - XR 40/6.3
project numeric value unit
Nominal pressure at the pumping station 20 MPa
Nominal flow 40 L/min
Nominal tank capacity 630 L
Configuration type Two pumps in one tank
Emulsion pump inlet pressure Atmospheric
Equipped with a motor name Flameproof three-phase asynchronous motor for
underground use in coal mines
Model YBK3-160L-4(380/660) /
voltage 380/660 V
rotate speed 1470 r/min
power 15 kW
noise ≤86 dB
Crankshaft speed 547 r/min
Plunger diameter 25 mm
Plunger stroke 50 mm
Number of plungers 3 piece
The nominal flow rate of the unloading valve 80 L/min
The nominal pressure of the unloading valve 40 MPa
The unloading valve sets the pressure 20 MPa
The unloading valve restores
the working pressure
14~17 MPa
The nominal flow rate of the safety valve 80 L/min
Nominal pressure of the safety valve 50 MPa
Safety valve opening pressure 22~23 MPa
Accumulator inflation pressure 9~11 MPa
Nominal capacity 4 L
Aspiration filter filtration precision 125 um
Pumping station weight 1540 kg
Working medium Neutral aqueous solution containing
3%~5% emulsified oil
Dimensions
(L×W×H)
Emulsion pumps 1380×664×650 mm
Liquid tank 2130×720×1040 mm

 

Product Applications

 

Comprehensive Mining Face Support: Delivers high-pressure emulsified liquid to hydraulic supports for roof control.

Conventional Mining and Excavation Support: Powers single hydraulic props or tunneling machine systems.

Coal Seam Water Injection and Dust Suppression: Injects high-pressure water to modify coal structure and reduce dust.

Tunnel Repair and Emergency Rescue: Provides mobile power for mining hydraulic tools (e.g., saws, pliers).

Underground Engineering Construction: Drives high-pressure actuators in tunnels or water diversion projects.

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Installation and Commissioning Services

 

1. On-Site Installation Guidance
Dispatch experienced technical engineers to the mine site for installation guidance.
Demonstrate the correct assembly method and support process for single hydraulic props and beams.
Check the hydraulic system connections, sealing, and initial supporting force to ensure they meet design requirements.

 

2. Equipment Commissioning and Trial Operation
Assist the client in commissioning the hydraulic pump station and setting pressure parameters.
Conduct prop trial support and load capacity testing at the working face.
Ensure all equipment is in good operating condition before being put into use.

 

FAQ

 

Q: Where is your factory located?

Me: Our factory is in Boshan District, Zibo City, Shandong Province

Q: Are you a trading company or a factory?

Me: We are a factory, warmly welcome you to visit our factory

Q: What do you need for a detailed quotation?

Me: Please tell me the product model you need, the number of products, the requirements for the surface treatment of the product, etc.

Q: How about your technical level?

Me: We focus on the production of coal mine support products for many years, with rich experience in research and development, we are the first manufacturer in the country to obtain the safety standard of five-meter single hydraulic pillar, and Shandong University of Technology jointly develop intelligent mining equipment, at the same time in 2025 we also help Dongtai Group to develop the required six-meter single hydraulic pillar.

Q: Do you have a safety certificate for your products?

Me: Our products have a national certification safety certificate.

Q: How do you guarantee the quality of your products?

Me: Each of our products needs to be inspected for quality before leaving the factory, and our products are closely related to the lives of coal miners, so we strive to make the best product quality.

Q: Can you provide customization, modification drawings and other requirements?

Me: Of course, if you need, we will modify our products according to your requirements and the actual situation of the coal mine.

 

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