Emulsion Pump Station

Emulsion Pump Station
Details:
Emulsion pump station is the core equipment of the underground hydraulic support system in coal mines, its main function is to provide high-pressure emulsion for hydraulic supports, single hydraulic pillars and other equipment, and drive these equipment to complete the support, push, lift and other actions.
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Description
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Product Introduction

 

32710

The emulsified pump station is a complete set of power equipment that provides high-pressure power sources for underground hydraulic systems, such as hydraulic supports.

 

Product Specification

 

BRW 200
project numeric value unit
Nominal pressure 31.5 MPa
Nominal flow 200 L/min
Pump inlet pressure Atmospheric
Equipped with a motor name Flameproof three-phase asynchronous motor
for underground use in coal mines
Model YBK3-315M-4(380/660) /
voltage 380/660 V
rotate speed 1486 r/min
power 132 kW
Crankshaft speed 563 r/min
Plunger diameter 50 mm
Plunger stroke 66 mm
Number of plungers 3 piece
Number of teeth in the big gear 55 piece
Number of pinion teeth 21 piece
Noise ≤99 dB
Total efficiency ≥83 %
Volumetric efficiency ≥91 %
Working medium Neutral aqueous solution containing
3%~5% emulsified oil
The nominal flow rate of the
unloading valve
200 L/min
The nominal pressure of the
unloading valve
40 MPa
The unloading valve sets
the pressure
31.5 MPa
The unloading valve
restores pressure
22~26.8 MPa
The nominal flow rate of
the safety valve
200 L/min
Nominal pressure of the
safety valve
40 MPa
Safety valve opening pressure 34.7~36.2 MPa
Accumulator inflation pressure 15~17 MPa
Nominal capacity 25 L
Matching tank volume 1000 L
weight Pump sets 2270 kg
pump 820 kg
Dimensions of the pump
(L×W×H)
1108×913×524 mm
Dimensions of the pump set
(L×W×H)
2465×913×1285 mm

 

BRW 125
project numeric value unit
Nominal pressure 31.5 MPa
Nominal flow 125 L/min
Pump inlet pressure Atmospheric
Equipped with a motor name Flameproof three-phase asynchronous motor
for underground use in coal mines
Model YBK3-280M-4(380/660) /
voltage 380/660 V
rotate speed 1480 r/min
power 90 kW
Crankshaft speed 562 r/min
Plunger diameter 40 mm
Plunger stroke 66 mm
Number of plungers 3 piece
Number of teeth in the big gear 50 piece
Number of pinion teeth 19 piece
Noise ≤94 dB
Total efficiency ≥83 %
Volumetric efficiency ≥91 %
Working medium Neutral aqueous solution containing
3%~5% emulsified oil
The nominal flow rate of the
unloading valve
160 L/min
The nominal pressure of the
unloading valve
40 MPa
The unloading valve sets
the pressure
31.5 MPa
The unloading valve
restores pressure
22~26.8 MPa
The nominal flow rate of
the safety valve
125 L/min
Nominal pressure of the
safety valve
40 MPa
Safety valve opening pressure 34.7~36.2 MPa
Accumulator inflation pressure 15~17 MPa
Nominal capacity 25 L
Matching tank volume 1000 L
weight Pump sets 1600 kg
pump 705 kg
Dimensions of the pump
(L×W×H)
845×905×455 mm
Dimensions of the pump set
(L×W×H)
2100×845×1010 mm

 

 

BRW 40/20
project numeric value unit
Nominal pressure 20 MPa
Nominal flow 40 L/min
Pump inlet pressure Atmospheric
Equipped with a motor name Flameproof three-phase asynchronous motor
for underground use in coal mines
Model YBK3-160L-4(380/660) /
voltage 380/660 V
rotate speed 1470 r/min
power 15 kW
Crankshaft speed 547 r/min
Plunger diameter 25 mm
Plunger stroke 50 mm
Number of plungers 3 piece
Number of teeth in the big gear 56 piece
Number of pinion teeth 21 piece
Noise ≤86 dB
Total efficiency ≥84 %
Volumetric efficiency ≥93 %
Working medium Neutral aqueous solution containing
3%~5% emulsified oil
The nominal flow rate of the
unloading valve
80 L/min
The nominal pressure of the
unloading valve
40 MPa
The unloading valve sets
the pressure
20 MPa
The unloading valve
restores pressure
14~17 MPa
The nominal flow rate of
the safety valve
80 L/min
Nominal pressure of the
safety valve
50 MPa
Safety valve opening pressure 22~23 MPa
Accumulator inflation pressure 9~11 MPa
Nominal capacity 4 L
Matching tank volume 630 L
weight Pump sets 520 kg
pump 350 kg
Dimensions of the pump
(L×W×H)
664×600×335 mm
Dimensions of the pump set
(L×W×H)
1680×664×650 mm

 

BRW 80
project numeric value unit
Specifications and models BRW80/20 BRW80/31.5 BRW80/35 /
Nominal pressure 20 31.5 35 MPa
Nominal flow 80 L/min
Pump inlet pressure Atmospheric
Equipped with a motor name Flameproof three-phase asynchronous motor for underground use in coal mines
Model YBK3-225S-4
(380/660)
YBK3-250M-4
(380/660)
YBK3-280S-4
(380/660)
/
voltage 380/660 V
rotate speed 1480 r/min
power 37 55 75 kW
Crankshaft speed 517 r/min
Plunger diameter 32 mm
Plunger stroke 70 mm
Number of plungers 3 piece
Number of teeth in the
big gear
54 piece
Number of pinion teeth 19 piece
Noise ≤ ≤88 ≤90 ≤92 dB
Total efficiency ≥84 ≥83 ≥81 %
Volumetric efficiency ≥93 ≥91 ≥90 %
Working medium Neutral aqueous solution containing 3%~5% emulsified oil
The nominal pressure of
the unloading valve
40 MPa
The nominal flow rate of
the unloading valve
80 L/min
The unloading valve sets
the pressure
20 31.5 35 MPa
Restore stress 14~17 22~26.8 24.5~29.8 MPa
The nominal flow rate of
the safety valve
80 L/min
Nominal pressure of the
safety valve
50 MPa
Safety valve opening
pressure
22~23 34.7~36.2 38.5~40.3 MPa
Accumulator inflation
pressure
9~11 15~17 17~19 MPa
Nominal capacity 4 L
Matching tank volume 630 L
weight Pump sets 830 950 1090 kg
pump 400 kg
Pump dimensions (L×W×H) 760×680×420 mm
Dimensions of the pump
set (L×W×H)
1835×760×810 1920×760×910 1995×760×970 mm

 

BRW 160
project numeric value unit
Nominal pressure 31.5 MPa
Nominal flow 160 L/min
Pump inlet pressure Atmospheric
Equipped with a motor name Flameproof three-phase asynchronous motor
for underground use in coal mines
Model YBK3-315M-4(380/660) /
voltage 380/660 V
rotate speed 1486 r/min
power 110 kW
Crankshaft speed 563 r/min
Plunger diameter 45 mm
Plunger stroke 66 mm
Number of plungers 3 piece
Number of teeth in the big gear 55 piece
Number of pinion teeth 21 piece
Noise ≤96 dB
Total efficiency ≥83 %
Volumetric efficiency ≥91 %
Working medium Neutral aqueous solution containing
3%~5% emulsified oil
The nominal flow rate of the
unloading valve
160 L/min
The nominal pressure of the
unloading valve
40 MPa
The unloading valve sets
the pressure
31.5 MPa
The unloading valve
restores pressure
22~26.8 MPa
The nominal flow rate of
the safety valve
200 L/min
Nominal pressure of the
safety valve
40 MPa
Safety valve opening pressure 34.7~36.2 MPa
Accumulator inflation pressure 15~17 MPa
Nominal capacity 25 L
Matching tank volume 1000 L
weight Pump sets 1940 kg
pump 735 kg
Dimensions of the pump
(L×W×H)
905×860×455 mm
Dimensions of the pump set
(L×W×H)
2320×860×1200 mm

 

BRW 40/20 - XR 40/6.3
project numeric value unit
Nominal pressure at the pumping station 20 MPa
Nominal flow 40 L/min
Nominal tank capacity 630 L
Configuration type Two pumps in one tank
Emulsion pump inlet pressure Atmospheric
Equipped with a motor name Flameproof three-phase asynchronous motor for
underground use in coal mines
Model YBK3-160L-4(380/660) /
voltage 380/660 V
rotate speed 1470 r/min
power 15 kW
noise ≤86 dB
Crankshaft speed 547 r/min
Plunger diameter 25 mm
Plunger stroke 50 mm
Number of plungers 3 piece
The nominal flow rate of the unloading valve 80 L/min
The nominal pressure of the unloading valve 40 MPa
The unloading valve sets the pressure 20 MPa
The unloading valve restores
the working pressure
14~17 MPa
The nominal flow rate of the safety valve 80 L/min
Nominal pressure of the safety valve 50 MPa
Safety valve opening pressure 22~23 MPa
Accumulator inflation pressure 9~11 MPa
Nominal capacity 4 L
Aspiration filter filtration precision 125 um
Pumping station weight 1540 kg
Working medium Neutral aqueous solution containing
3%~5% emulsified oil
Dimensions
(L×W×H)
Emulsion pumps 1380×664×650 mm
Liquid tank 2130×720×1040 mm

 

Product Applications

 

Comprehensive Mining Face: Drives hydraulic supports to complete support, lifting, and shifting of the frame.
Tunnel Engineering: Provides power for tunnel excavation and hydraulic support equipment.
Mining: Assists with the hydraulic system for ore recovery and equipment movement.
Industrial Cleaning: Outputs high-pressure jets for rust removal and cleaning of large equipment.

324523

 

 

Logistics and Delivery Services

 

1. Professional Packaging and Shipping

Anti-rust Treatment: The surface of the support columns is coated with anti-rust oil, the piston rods are wrapped in plastic film, and the metal top beams are sprayed with anti-rust paint.

Impact-proof Packaging: The hydraulic support columns are packed in reinforced cartons with wooden frames, with key parts cushioned with pearl cotton or foam board to prevent collisions.

Fixing Measures: For bulk shipments, goods are packed on pallets, reinforced with strapping bands and steel wires to ensure no displacement during transportation.

Clear Labeling: Each package is labeled with product model, quantity, weight, and "Handle with Care" instructions in both Chinese and English.

Moisture and Waterproofing: Export products are wrapped in waterproof cloth or stretch film to prevent moisture damage during sea transport.

 

2. Door-to-Door Delivery Service

Domestic Logistics:

Long-term cooperation with professional freight companies such as Deppon, Aneng, and China Railway Logistics.

For domestic clients, company-owned vehicles can be arranged for direct delivery to the mining areas.

Provide logistics tracking services, with real-time updates on goods' locations and estimated arrival times.

Unloading Assistance: For large shipments, personnel can be arranged to assist with unloading and counting.

International Logistics:

Sea Freight: Collaborating with COSCO Shipping, Maersk, and other shipping companies, covering major global ports.

Land Freight: Providing services for neighboring countries such as Russia, Central Asia, and Southeast Asia via China-Europe Railway Express or road transport.

Air Freight: For urgent orders, international express services (DHL, FedEx) or air freight can be arranged.

Offering various trade terms such as FOB, CIF, and DDP.

Assisting customers with export customs clearance, inspection, certificates of origin, packing lists, and other necessary documents.

Overseas Warehouse Service: Collaborating with warehousing partners in Southeast Asia, the Middle East, and other key markets to shorten delivery times.

 

3. Delivery Time Guarantee

Domestic Clients:

Regular Products (Standard Models): Shipments are made within 7-10 working days after order confirmation.

Customized Products: Shipments are made within 15-20 working days.

For provincial clients, delivery is made within 48 hours; for out-of-province clients, delivery takes 3-7 days.

International Clients:

Sea Freight: Southeast Asia 15-20 days, the Middle East 25-30 days, Europe and America 35-45 days.

Land Freight (Central Asia, Russia): 10-15 days.

Air Freight: 3-7 days (for urgent orders).

Urgent Order Expedited Service:

Provide a 24-hour expedited production channel.

Prioritize production scheduling and quality inspection.

Coordinate the fastest logistics channels to ensure the shortest delivery time.

 

FAQ

 

Q: Where is your factory located?

Me: Our factory is in Boshan District, Zibo City, Shandong Province

Q: Are you a trading company or a factory?

Me: We are a factory, warmly welcome you to visit our factory

Q: What do you need for a detailed quotation?

Me: Please tell me the product model you need, the number of products, the requirements for the surface treatment of the product, etc.

Q: How about your technical level?

Me: We focus on the production of coal mine support products for many years, with rich experience in research and development, we are the first manufacturer in the country to obtain the safety standard of five-meter single hydraulic pillar, and Shandong University of Technology jointly develop intelligent mining equipment, at the same time in 2025 we also help Dongtai Group to develop the required six-meter single hydraulic pillar.

Q: Do you have a safety certificate for your products?

Me: Our products have a national certification safety certificate.

Q: How do you guarantee the quality of your products?

Me: Each of our products needs to be inspected for quality before leaving the factory, and our products are closely related to the lives of coal miners, so we strive to make the best product quality.

Q: Can you provide customization, modification drawings and other requirements?

Me: Of course, if you need, we will modify our products according to your requirements and the actual situation of the coal mine.

 

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